Industry: CNC machinery
The customer is a leading CNC machinery company, specialising in producing high-accuracy, complex components for the aerospace and defence industries. Their expertise lies in multi-axis machining and turning of components made from both hard and soft metals.
Situation
The customer was experiencing recurring overheating issues with their ageing air compressor, which was affecting their processes and posed as a significant threat to their upcoming ISO audit. The customer wanted to ensure that going forward they would have a trouble-free compressed air system whilst complying to ISO standards.
Task
PPS was brought in to assess the situation and recommend a suitable solution. The company needed a reliable and efficient compressed air supplier to help maintain their operational excellence.
Action
PPS conducted a thorough site survey and evaluation of their production needs. Due to the age of the equipment, the issues were beyond repair, so a completely new system was necessary. The ideal equipment for their application was swiftly supplied and installed, this included an Atlas Copco GA18VSD+FF compressor, complete with a new air receiver, UD filter, zero loss drain and oil water separator.
To ensure complete compliance with pressure system regulations and prepare for the ISO audit, PPS implemented a written scheme of examination. Additionally, the customer is on a PPS Guardian service contract, providing 7 years of comprehensive maintenance and support.
Results
- Full compliance: The customer achieved full compliance with ISO standards and pressure system regulations.
- Peace of mind: The Guardian service contract offers complete peace of mind, with 7 years of service and maintenance covered.
- Enhanced safety: The new system created a cleaner and safer working environment.
- Energy efficiency: The modern compressor delivered 15% energy savings compared to the previous system.
- Quick turnaround: As PPS carry a wide range of stock items, the project was delivered quickly and meant the customer was fully compliant in time for their ISO audit.
- Remote monitoring: SMARTLINK remote monitoring capabilities provides 24/7 data and real-time system visualisation.